Solar System Improvements and Battery Monitoring

It might just be coincidence, but I think Mother Nature has a sense of humor. Last week, I said that I will start saving money at Auza.Net by putting our perimeter lights on the solar system. The days following that “historic” day for Auza.Net were cloudy and of course, my solar panel system soon ran out of stored energy after just two and a half nights. Just the same, I saved a few kilowatt-hours and maybe about Php30.00. That also got me into thinking that my assumptions on how much energy is actually produced and stored could be wrong. I should really need to understand the dynamics of the energy production in relation to the weather for a successful solar energy system. Fortunately, my battery monitor which was purchased in the US arrived late last week and after I installed it on the system, I am able to conveniently measure voltage, current and the battery state of charge. The key item in the installation of the battery monitor is the shunt resistor (with 500A/50mV rating) which is a precision resistor designed for accurate measurement of current going through it. This replaced my home made shunt resistor described in an article a few weeks back. Also, I placed this shunt resistor at the negative terminal instead of in-between the two batteries since the battery monitor also measures the total voltage of the battery which it cannot do if the shunt resistor is placed elsewhere. One might ask why I am going through the trouble of accurately measuring current and voltage.  Why not just buy a large solar energy system and...

Savings in Electricity Cost Starts at Auza.Net

After a few months experimenting with solar energy generation in my spare time, I finally was able to start using the system to power up some of our lighting requirements.  We have about seven CFL bulbs lighting our right of way and part of the perimeter fence at night.  This is controlled by an optical switch that automaticall turns on the lights when it is evening and turns them off in the morning. I measured about 120W of power drawn from the battery for all the lights.  Assuming the lights are on 12hours, I will be saving about 1.44kWhr per day or about 43.2kWhr per month.  At Php8.5/kWhr, this amounts to Php367/month.  This doesn’t seem much but this actually means that I only need to increase battery storage capacity and also solar panel generating capacity and I can increase my savings gradually until I get free electricity. My solar panel, after checking it again, actually has a capacity of 128W and not 100W as I mentioned before.  This means I have only less than 10W reserved generating capacity to allow for cloudy days.  So I will change some of the bulbs to a slightly lower power rating in order to keep the power consumption at about 80W. I also plan to add another set of batteries to make my total storage capacity of 400AH because during brownouts, I can also use the system to power up my network equipment that consumes about 230W.  I can avoid using the generator if the power interruption is only for short periods.  This is handy for night time power interruptions because the generator...

The Sun is Out, Electricity is In!

Finally, after a few weeks without sunshine, the weather cleared up and the sun was shining brightly and the batteries on my solar energy system finally got some serious charge, reaching close to full charge by Friday afternoon.  It was also the ideal time to take current measurements and figure out what should be expected of a solar energy system in different weather conditions. For optimal energy production, a solar panel should be inclined about 30 degrees facing south.  The panel I used is installed on a roof deck tent structure which is currently not an ideal position for a solar panel.  It is facing east more than it is facing south, thus, solar energy production is highest between 10AM to 12NN and would start to decrease by 1PM.  That means I should soon modify the roof deck structure so that the panels are in the ideal position. I took various measurements of the current going into the batteries when the clouds cover is very thick, when there is just a thin layer of clouds and when the sun is fully out.  This week, I was taking measurements between 10AM to 12NN so I can compare the results for various cloud coverage. When tropical depression Agaton was still in full swing, cloud cover was very thick and the sun was never out.  In a previous issue, I measured about 0.4 to 0.7A at about 4PM.  I measured between 0.6A to 1.1A between 10AM to 12NN. Last Thursday and Friday, the cloud cover was such that the sun would be fully out for a few minutes then get covered again....

Measuring Current Going In and Out of Batteries

The sun hasn’t been out for almost two weeks now and my batteries are still not fully charged even if it has been charging for a week after I drained it last week. I now must find out why it is taking so long to recharge in cloudy conditions. In theory, my 100W, 24V solar panel should produce 4.1A of charging current during sunny conditions. 4.1A should fully charge my 100AH, 24V battery setup in 24 hours of sunshine which should be just 2 to 3 days. But because of the the low pressure area (and now a tropical depression), the weather has been cloudy for almost two weeks now. So how much charging is being done in cloudy conditions? Because I don’t have a battery monitor yet, I just created a make-shift shunt resistor. It is basically a resistor with very low resistance and high current capacity. The smallest resistor I could find was a 0.22ohm, 5W resistor. To measure current, I simply need to get the voltage through a known resistor value and use the equation: I = V/R. I also don’t want to introduce a large voltage drop between the batteries and the charge controller and inverter because it would affect charging. I expect to measure about 5A of current and the voltage drop would be V = IR or 5 * 0.22 = 1.1V. This is actually too large. The solution is to connect several resistors in parallel which reduces the resistance. I soldered together eight 0.22 resistors in parallel to get a combined resistance of 27.5mOhm. The voltage drop of 5A across it would...

Solar Power Experiment In One Week Of Cloudy Weather

By: Jerome Auza Last week was a very good opportunity to test my small solar energy system and how it would fare in cloudy weather providing power for two computers. I started with fully charged batteries on Monday connected to a 600 watt pure sine wave inverter and two laptops with 65 watts and 85 watts power supplies. I guessed that the two laptops will only consume half of their rated power consumption during use between 9AM to 6PM and would be on standby during the night and therefore consume little power. The 100W solar panel should be enough to power them during the day and keep the batteries charged assuming the panel gets enough sunlight. But it was cloudy and rainy most of the week. The setup worked fine until Friday morning when the inverter shut down due to low battery voltage. At 9AM, I can see that the batteries have charged up a bit so I turned on the inverter and plugged the 85W laptop only. By noon, the inverter shut down again which means the power generated by the panels is not enough to power the laptop and the inverter, thus draining the batteries. The weather was still very cloudy. I let the batteries charge until Saturday without any load but by 5PM Saturday, the battery is still considered less than 40% charged based on the indicators of the solar charge controller. The weather, was still cloudy most of Saturday. This got me into thinking that I should be able to see if my setup is charging or discharging the batteries when a load is applied....